The ESC module has the ability to store DTCs as current or history codes. The system uses an ignition cycling diagnostic approach in order to reduce the occurrence of false or intermittent DTCs that do not affect the functionality of the system. This allows for the fail-soft actions to be taken whenever a malfunction condition is current, but requires the malfunction to be current for a certain number of ignition cycles before the corresponding malfunction code and message will be stored or displayed.
Automatic Level ControlThe Automatic Level Control (ALC) system maintains a desired rear suspension position under all types of towing, hauling and loading conditions. The system uses the Electronic Suspension Control Module (ESCM) and the serial data circuit to perform the system functions. When the vehicle is unloaded, the rear suspension is at a desired position, which is monitored by the ESCM using the position sensor inputs. As weight is added to the rear of the vehicle, the position sensor’s signal voltage inputs change.
When the ESCM detects a steady substantial change in the position sensor signal voltages for at least 10 seconds, it responds by commanding ON the ELC relay, which activates the compressor causing the air pressure in the shock absorber chambers to inflate. This inflation raises the rear of the vehicle to regain the desired suspension position. When weight is removed from the vehicle, the ESCM responds by commanding ON the exhaust valve causing the air pressure in the shock absorber chambers to deflate.
Each time the compressor is activated, the ESCM commands ON the exhaust valve for 1.5 seconds to release air from the compression chamber in the compressor’s cylinder head ensuring low motor current draw upon compressor activation. The ESCM also limits the amount of compressor run time to 255 seconds to protect the compressor components from thermal damage.
The system also performs a self test on each ignition ON cycle in which the ESCM commands the ELC relay ON, activating the compressor for 4 seconds then monitors the position sensor’s signal voltage inputs to verify the compressor is functioning and the system is holding air pressure.
Compressor ServiceThe compressor is a positive displacement piston air pump. The compressor draws filtered air through an intake line attached to an under body rail. The compressed air is then run through a dryer containing a moisture- absorbing chemical that dries the compressed air before it is sent to the shock absorber chambers.
The dryer should be cleaned and serviced during shock or compressor replacement. To service the dryer, remove the compressor assembly from the frame rail. The dryer twists apart and the desiccate beads and filter should be replaced. Service kits are available.
If the system is functioning abnormally, performing the Bumpstop and ALC Trimset recalibration procedures may correct the condition. When a system component has been replaced, the Bumpstop setup and ALC Trimset procedures must be performed.
1. Ensure that the vehicle has a full tank of fuel or add sufficient weight to the rear of the vehicle to simulate a full tank of fuel.
2. Place the vehicle on a flat level surface. Ensure that the suspension is in the normal resting position. With a scan tool, perform the ALC Trimset procedure by following the screen prompts.
3. With a scan tool, perform the suspension Bumpstop setup procedure by following the screen prompts. Once the process has been completed, the system should be fully functional.
Pressure TestChecking the integrity of this intelligent air ride system requires more than just soapy water. In order isolate a leak, the system must be at pressure. Since the system has solenoids, leaks may not be spotted until that circuit has been pressurized.
1. Disconnect the air tube from the air dryer.
2. Attach the air tube to the pressure gauge on the side opposite the toggle valve.
3. Close the toggle valve.
4. Apply service air pressure to the service valve and pressurize until the pressure gauge reads 550 kPa (80 psi).
5. Verify that the system maintains pressure for at least one minute. If the system does not maintain the specified pressure for the specified amount of time, check the shock absorber air sleeves, air tubes and all connections for air leaks using a soapy water solution. Repair or replace any leaking components.